Resource Center

UV Savings Calculators

The same models behind our published spreadsheets — energy, coating cost, and VOC emissions — now interactive. Enter your plant's numbers and see the comparison instantly.

Advanced assumptions
Estimated yearly savings with LED — your system$0
Microwave cost / lamp / yr$0
LED cost / lamp / yr$0
LED runs at0%
Microwave
$0
LED
$0

Per-lamp figures include energy plus microwave consumables (bulb every 8,000 hrs, reflector every 16,000 hrs, 1 hr labor per change). LED assumes a 40,000-hr source. Estimates only.

Estimated annual savings with UV vs. solvent-based$0
Solvent-based / unit$0
Water-based / unit$0
UV / unit$0
Solvent
$0
Water
$0
UV
$0

Model: one gallon covers 1,604 sq ft per mil at 100% solids, scaled by each coating's solids content — solvent and water carriers evaporate; 100%-solids UV stays on the part. Annual figures use your production volume at the specified film build. Material cost only; energy, floor space, and VOC compliance savings come on top.

Advanced assumptions
Total VOC emissions eliminated per year by switching to UV0 lbs
From solvent-based0 lbs
From water-based0 lbs

UV coatings are 100% solids and emit no VOCs in cure. Eliminating VOCs also reduces permit reporting, HAP exposure, and abatement equipment requirements. Default VOC contents are typical values — check your coatings' data sheets for exact figures.

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Formulated to your line speed, applicator, and lamps. Supplied in production quantities with batch-to-batch QC. Lab support: send line samples, get back cured parts and data.

Note: Allied manufactures coatings — we do not coat parts. Need parts coated? Ask us for an applicator referral.

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